Glue Dispensing Robot Smart Mirror Frame Plasma treatment and Gluing 01mm Accuracy
The Smart Mirror Frame Gluing System integrates a Glue Dispensing Robot with Plasma Surface Treatment, achieving 0.1mm accuracy for seamless bonding. This advanced solution combines two critical processes: Plasma treatment activates the mirror frame surface by removing contaminants and enhancing adhesive wettability, ensuring strong molecular adhesion. The 3-axis dispensing robot then applies glue with 0.1mm positional precision, eliminating gaps or misalignments that compromise durability.
Key features include:
Plasma Pre-Treatment: Optimizes surface energy for 30% stronger bonds compared to traditional methods.
Sub-Millimeter Accuracy: The robot’s 0.1mm repeatability guarantees uniform glue lines, preventing air pockets or weak spots.
Adaptive Control: AI-driven sensors adjust glue viscosity and flow rate in real-time, adapting to frame curvature or material variations.
Quality Assurance: Inline inspection systems verify glue coverage, rejecting defective frames before assembly.
By automating plasma treatment and precise gluing, this system reduces labor costs by 35% while cutting rework rates by 80%. Ideal for high-end smart mirrors, it ensures long-term resistance to moisture, temperature fluctuations, and mechanical stress. The 0.1mm accuracy benchmark transforms "precision" into a quantifiable guarantee of product reliability.
Principle Description
Put the work-piece on the moving platform by the designed fixture, the working platform and gluing nozzle move as programmed track to coat the work-piece accurately by compressed air. back-lit panel light size are 2 feet by 2 feet or 2 feet by 4 feet
Machine Features
Floor stand design with wide working range(1500*600MM), suitable for big size work-piece;
Equipped hand programming controller, easy to learn and operate;
The instructions can be copied and arrayed;
Equipped industrial PLC controller, for different glue with different settings ensure the best performance;
Glue flow is stable without leakage and drawing.
Technical Parameters
| Model | TD-1560 |
| MCU | Three-axis Movement Controller |
| Programming | Teaching Programming |
| Drive Mode | Precise Stepping Motor+ Synchronous Belt+ Linear Guide-way |
| Working Range(X*Y*Z) | 1500*600*100mm(Non-STD size can be customized) |
| Max Moving Speed | MAX 500mm/sec |
| Repeat Accuracy | ±0.02mm |
| Program Memory Capacity | About 10000 units |
| Dimension(L*W*H) | 2200*800*1200mm |
| Weight | 150Kg |
| Working Power | AC220V/50~60Hz/150W |
| Working Air Pressure | 0.4 ~ 0.6Mpa(no condensation) |
| Working Temperature and Humidity | Temperature: 0 ~ 40℃ Humidity:20 ~ 90% |
Suitable Glue: 300ml or 2600ml single-component package for silicone, thermal conductive silicone grease, UV glue, AB glue etc.
Applications:Big size products, such as LED wash wall light, flood light, ceiling light, outdoor wall light, car headlight, smoke exhaust ventilator etc.
Machine Details
