Mirror Light Frame Assembly Machine Plasma Treatment Glue Dispensing
The Mirror Light Frame Assembly Machine integrates plasma surface treatment and precision glue dispensing to achieve seamless bonding of smart mirror components. This advanced system ensures high-quality assembly through two key processes: Plasma treatment activates the frame surface by removing contaminants and enhancing adhesive wettability, resulting in stronger molecular adhesion and improved durability. The glue dispensing unit then applies adhesive with sub-millimeter accuracy, eliminating gaps or misalignments that could compromise structural integrity.
Key features include:
Plasma Pre-Treatment: Optimizes surface energy for 30% stronger bonds compared to traditional methods.
Precision Dispensing: AI-driven sensors adjust glue viscosity and flow rate in real-time, adapting to frame curvature or material variations.
Quality Assurance: Inline inspection systems verify glue coverage, rejecting defective frames before final assembly.
By automating plasma treatment and precise gluing, this system reduces labor costs by 35% while cutting rework rates by 80%. Ideal for high-end smart mirrors, it ensures long-term resistance to moisture, temperature fluctuations, and mechanical stress. The plasma-glue synergy transforms "precision" into a quantifiable guarantee of product reliability.
Principle Description
Put the work-piece on the moving platform by the designed fixture, the working platform and gluing nozzle move as programmed track to coat the work-piece accurately by compressed air. back-lit panel light size are 2 feet by 2 feet or 2 feet by 4 feet
Machine Features
Floor stand design with wide working range(1500*600MM), suitable for big size work-piece;
Equipped hand programming controller, easy to learn and operate;
The instructions can be copied and arrayed;
Equipped industrial PLC controller, for different glue with different settings ensure the best performance;
Glue flow is stable without leakage and drawing.
Technical Parameters
| Model | TD-1560 |
| MCU | Three-axis Movement Controller |
| Programming | Teaching Programming |
| Drive Mode | Precise Stepping Motor+ Synchronous Belt+ Linear Guide-way |
| Working Range(X*Y*Z) | 1500*600*100mm(Non-STD size can be customized) |
| Max Moving Speed | MAX 500mm/sec |
| Repeat Accuracy | ±0.02mm |
| Program Memory Capacity | About 10000 units |
| Dimension(L*W*H) | 2200*800*1200mm |
| Weight | 150Kg |
| Working Power | AC220V/50~60Hz/150W |
| Working Air Pressure | 0.4 ~ 0.6Mpa(no condensation) |
| Working Temperature and Humidity | Temperature: 0 ~ 40℃ Humidity:20 ~ 90% |
Suitable Glue: 300ml or 2600ml single-component package for silicone, thermal conductive silicone grease, UV glue, AB glue etc.
Applications:Big size products, such as LED wash wall light, flood light, ceiling light, outdoor wall light, car headlight, smoke exhaust ventilator etc.
Machine Details
