Plasma Treatment Glue Dispensing Machine Mirror Light Frame Assembly
The Plasma Treatment Glue Dispensing Machine revolutionizes mirror light frame assembly by integrating plasma surface activation with high-precision glue dispensing, ensuring flawless bonding and durability. This all-in-one solution addresses common challenges in frame production, such as weak adhesion or misalignment, through three core stages:
Plasma Surface Treatment
The system initiates with a plasma pre-treatment process that cleans and activates the frame surface at a molecular level. By removing contaminants and enhancing surface energy, it significantly improves adhesive wettability, resulting in bonds that are 30% stronger than traditional methods.
0.1mm Accuracy Glue Dispensing
Equipped with a 3-axis robotic arm, the machine dispenses glue with 0.1mm positional precision, eliminating gaps or uneven application. AI-driven sensors adapt glue viscosity and flow rate in real-time, accommodating variations in frame curvature or material thickness.
Quality Assurance
Inline inspection systems verify glue coverage and bonding integrity, automatically rejecting defective frames. This automation reduces rework rates by 80% while cutting labor costs by 35%, making it ideal for high-volume production of smart mirrors and LED light frames.
Key Benefits:
Enhanced Durability: Plasma-treated bonds resist moisture, temperature fluctuations, and mechanical stress.
Consistent Quality: 0.1mm accuracy ensures uniform glue lines, preventing air pockets or weak spots.
Cost Efficiency: Streamlined process minimizes material waste and maximizes throughput.
Ideal for manufacturers seeking reliability, precision, and scalability, this machine transforms mirror light frame assembly into a quantifiable benchmark of excellence.
Principle Description
Put the work-piece on the moving platform by the designed fixture, the working platform and gluing nozzle move as programmed track to coat the work-piece accurately by compressed air. back-lit panel light size are 2 feet by 2 feet or 2 feet by 4 feet
Machine Features
Floor stand design with wide working range(1500*600MM), suitable for big size work-piece;
Equipped hand programming controller, easy to learn and operate;
The instructions can be copied and arrayed;
Equipped industrial PLC controller, for different glue with different settings ensure the best performance;
Glue flow is stable without leakage and drawing.
Technical Parameters
| Model | TD-1560 |
| MCU | Three-axis Movement Controller |
| Programming | Teaching Programming |
| Drive Mode | Precise Stepping Motor+ Synchronous Belt+ Linear Guide-way |
| Working Range(X*Y*Z) | 1500*600*100mm(Non-STD size can be customized) |
| Max Moving Speed | MAX 500mm/sec |
| Repeat Accuracy | ±0.02mm |
| Program Memory Capacity | About 10000 units |
| Dimension(L*W*H) | 2200*800*1200mm |
| Weight | 150Kg |
| Working Power | AC220V/50~60Hz/150W |
| Working Air Pressure | 0.4 ~ 0.6Mpa(no condensation) |
| Working Temperature and Humidity | Temperature: 0 ~ 40℃ Humidity:20 ~ 90% |
Suitable Glue: 300ml or 2600ml single-component package for silicone, thermal conductive silicone grease, UV glue, AB glue etc.
Applications:Big size products, such as LED wash wall light, flood light, ceiling light, outdoor wall light, car headlight, smoke exhaust ventilator etc.
Machine Details
